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Mine tailings conveying pump

Industrial filling pumps, also known as industrial filling pumps, paste filling industrial pumps, paste filling industrial pumps, gangue gypsum filling industrial pumps, tailings filling industrial pumps, etc; Heyu Heavy Industry is a professional manufacturer of mining filling and mining system equipment, including deep cone thickeners, high-efficiency paste mixing tanks, HGBS series tailings filling industrial pumps, wear-resistant tailings filling pipelines, etc; Heyu Heavy Industry is an environmental protection enterprise specializing in providing equipment and technology for green mining in mines.

1、 Product shooting

  2、 The purpose and significance of filling industrial pumps
Industrial filling pump can be used for filling coal mine goaf, non coal mine goaf, red mud transportation, coal slurry transportation, sludge transportation, as well as the transportation of high concentration paste and slurry in metallurgy, chemical, and petroleum industries. It has the characteristics of high concentration of transportable medium, long conveying distance, large conveying volume, and stable and reliable equipment operation.
Industrial filling pumps can transport various media including mine tailings paste, coal gangue gypsum, fly ash paste, as well as power plant coal slurry, aluminum plant red mud, underwater sludge, etc. As long as it has a certain concentration and solid particles can be stably suspended in the mixture, both paste and slurry media can be transported.
The filling industrial pump is used for filling in goaf areas such as mines, which can effectively solve the phenomenon of surface collapse caused by goaf, effectively avoid accidents such as underground water permeability and gas outburst, and is very beneficial for safety production. At the same time, after filling, mining operations can also be carried out in the mining area. For example, coal mines can use the goaf filling process to achieve "three down" coal mining, which can reduce the waste of valuable ore resources. In addition, as the filling materials are mostly waste generated during the mining process, such as tailings sand, coal gangue, fly ash, etc., these waste materials accumulate on the ground for a long time, not only occupying land, but also polluting water sources and air. If they can be filled underground, the environmental damage caused by the accumulation of ground waste can be completely solved.
Industrial filling pump can be used for mining tailings filling and tailings dry discharge transportation, as well as for the transportation of high concentration mud, slurry, chemical sludge and other materials The Heyu filling industrial pump has the characteristics of high conveying pressure, stable and reliable quality. All hydraulic and electrical components are selected from high-quality brands, and the control method is Heyu's patented technology - dual pump dual circuit hydraulic control reversing control system, which can work continuously for 24 hours without interruption. It has been successfully applied in multiple mines.
Therefore, the application of filling industrial pumps is of great significance for achieving green, environmentally friendly, safe, and sustainable production in mines.
3、 Product technical features and special advantages

(1) Technical features:
1. Industrial filling pump, design concept: The filling industrial pump is designed for high safety and reliability requirements, low failure rate, and long service life of large displacement and long-distance material filling. The product has reached the international advanced level in terms of material absorption and adaptability.
a. Industrial filling pumps have high pumping pressure and meet the requirements of long-distance pumping.
b. Industrial filling pumps have a large pumping capacity, with a theoretical maximum pumping capacity of up to 400 m3/h.
2. Industrial filling pump, with strong adaptability and wide applicability: Industrial filling pump is widely used in mining, metallurgy, sewage treatment, power plants, petrochemicals, solid waste treatment, dredging, cement, tunnel construction, land reclamation and other fields. Provide safe and reliable high-pressure, long-distance pipeline transportation systems for complex high solid content, viscous materials, and more. This model is mainly used for mining paste filling, which can achieve resource conservation (improve resource extraction rate) and environmental friendliness (less land occupation and pollution);
3. Industrial filling pump, using fully hydraulic control open hydraulic system: Our company's products adopt independently developed and innovative fully hydraulic control dual pump dual circuit open system with constant power control. It has the advantages of simple operation, fast reversing, reliable system, and low heat generation. The main system is fully hydraulic controlled, without any electro-hydraulic conversion links, and has extremely high reliability; Compared to a single pump system, the peak hydraulic shock can be reduced by 80%.
4. Industrial filling pump, dual power unit group: The power system adopts dual power group and dual pump merging technology, and meets the working requirements of high flow hydraulic systems through special design. In actual pumping, one or two sets of power can be selected according to the operating conditions to achieve energy saving;
5. Industrial filling pump, mixing and distribution system: The use of separate mixing and distribution systems allows users to quickly switch the distribution system even when using a single power group with small displacement;
6. Industrial filling pump and pumping part: The hopper is made of wear-resistant steel plate and has been optimized to prevent material accumulation; The inner wall of the conveying cylinder is double layered with hard chrome plating, with a thickness of 300 µ m, providing better wear resistance and longer service life; The overall operation of the pumping mechanism is stable, with minimal impact and low pumping frequency; The use of automatic piston retraction technology saves users maintenance time and reduces the labor intensity of operators and maintainers;
7. Industrial filling pump and vulnerable parts: The use of a split piston design greatly reduces user maintenance costs. After the piston reaches its service life, users only need to replace the polyurethane piston ring. In response to practical situations such as large quantities and long continuous working hours, specialized design has been carried out for vulnerable parts. By reducing the friction contact time between the eyeglass plate and the cutting ring, automatic compensation function has been designed on the distribution valve, greatly improving the service life of vulnerable parts;

  9. Industrial filling pumps and hydraulic systems: The hydraulic power components and control components are all Bosch REXROTH, PARKER, Sealtech.com, and EATON VICKERS. The hydraulic hoses, fittings, and seals are all made of genuine products from world-renowned companies, with high reliability and stable system operation.

10. Industrial filling pump and oil filtration system: Adopting a multiple filtration design, it ensures the cleanliness of the hydraulic system, ensures stable equipment performance, and extends the life of equipment components.

11. Industrial filling pump and cooling system: adopting our company's unique dual water cooling+dual air cooling parallel separate return oil tank heat dissipation technology, further increasing the cooling efficiency and greatly improving the continuous working intensity of the equipment under harsh working conditions.

12. Industrial filling pump and lubrication system: using imported hydraulic synchronous lubrication pump, it has the characteristics of automatic lubrication, high pressure, low noise, smooth grease feeding operation, and simple use and maintenance;

13. Industrial filling pump and electrical system: using well-known brands of electrical components such as Siemens from Germany and Mitsubishi from Japan, the reliability and safety of the entire machine's working condition are greatly guaranteed;

14. Industrial filling pump, quick detachable independent dual mixing mechanism: large mixing space, strong adaptability to filling materials; More convenient for cleaning the hopper.

15. Industrial filling pump and main directional valve: using our company's independently patented technology for the main oil hydraulic control system, the main circuit adopts a high flow hydraulic control directional valve, with a maximum flow rate of 2000l/min and a pressure of 350bar. Two groups are connected in parallel and integrated into one valve block, with good synchronicity, durability, and high reliability;

16. Industrial filling pump, corrosion-resistant design: Our company takes into account the different degrees of acid, alkali, and salt content in materials under different working conditions, and tailors sealing systems and vulnerable parts with corrosion resistance and wear resistance for customers.

(2) Our advantages

1. Industrial filling pumps have high pressure, large conveying capacity, and strong power. The actual pumping capacity is close to the theoretical pumping capacity.

2. Industrial filling pump adopts a dual pump dual circuit fully hydraulic control system (patented by Heyu), and the automatic pumping process is completely controlled by hydraulic pressure without any electro-hydraulic conversion control link, with extremely high reliability.

3. Industrial filling pumps and dual pump systems have the following advantages over single pump systems: pumping and S-shaped pipe swing functions are driven by independent oil pumps, reducing the number of directional shocks that the oil pump can withstand by half, and the main oil pump has a longer lifespan than single pump systems; At the same time, the pumping and distribution oil circuits do not interfere with each other, and compared to a single pump system, the peak hydraulic shock can be reduced by 80%.

4. Industrial filling pump, multiple hydraulic oil filtration system, including return oil filtration, suction filtration, and control oil pressure filtration, can thoroughly and exceed the cleanliness requirements of hydraulic valves, oil pumps, and motors, ensuring that hydraulic components can reach or even exceed their designed service life.

5. The industrial filling pump and two sets of power units can be used independently and serve as backups for each other, which brings benefits: firstly, when the conveying volume is not large, only one set of power units can be used to save energy; secondly, in the event of a failure of one set of power units, it can continue to work, avoiding losses caused by shutdown.

6. Industrial filling pumps and all solenoid valves are equipped with manual emergency devices.

7. Industrial filling pump, large concrete cylinder, long stroke, low pumping frequency, improves the service life of all vulnerable parts of the distribution valve.

8. Industrial filling pump, hard alloy eyeglass plate and cutting ring, super wear-resistant.

9. Industrial filling pump and concrete cylinder are coated with double-layer hard chromium, which is super wear-resistant.

10. Industrial filling pump, wear-resistant polyurethane rubber concrete piston.

11. Industrial filling pump, industrial filling pump, left and right independent mixing mechanism, with a large mixing area, and the side can be opened for cleaning the hopper.

12. Industrial filling pump, low voltage operation of control cabinet, high voltage insulation sealing of starting cabinet, two independent groups to improve safety.

13. The core controller of the industrial filling pump and electrical part adopts a programmable microcomputer controller with monitoring and protection functions. Electrical control can be controlled remotely or through Ethernet and serial bus, making it easy to control from the main control room.

14. The industrial filling pump and hopper material level are controlled by sensors, which can automatically control the feeding of the screw conveyor.

15. Industrial filling pump, swing cylinder position detection, and early warning of pump pipe blockage.

16. Industrial filling pump, tailor-made for customers, is a sealing system that combines corrosion resistance and wear resistance for specific working conditions and material characteristics, suitable for vulnerable parts

4、 After sales service

1. Service philosophy:

Our 'nanny style' service strives to provide users with peace of mind and peace of mind.

2. Service Objective:

By implementing standardized service procedures and cultivating skilled service engineers, we ensure that users enjoy comprehensive after-sales service from Heyu Company during long-term equipment use. Through service, we aim to create value for users.

  



3. Service outlets:

At present, Heyu Heavy Industry has divided the country into five major regions, more than 30 after-sales service points, and has stocked a large number of spare parts at the after-sales service points. At the same time, the headquarters maintenance center can provide equipment overhaul services, fully ensuring users' needs for services and accessories. In view of the fact that most of the mining work areas are located in relatively remote areas, we will establish a spare parts station near the work site for our customers to facilitate their daily maintenance work quickly.

4. Service response speed:

Heyu Heavy Industry implements a "quick response, one-stop solution, nanny style" service model. Service engineers immediately assess the situation upon receiving service information and depart or provide solutions within 30 minutes.

From receiving service information to arriving at the scene of the malfunction, cities and districts with after-sales service points require no more than 4 hours, no more than 12 hours across regions, and no more than 24 hours across provinces (with appropriate extension for remote areas).

The service engineer must obtain the user's signed permission before leaving the fault site to ensure that the fault is completely resolved.

5. Training Plan

1. After the contract is signed and before the equipment is put into use, according to the buyer's requirements, your company's technical maintenance personnel and operators will provide training to appropriate personnel on product maintenance, repair, or other content at the training venue of Hengyu Heavy Industry at the agreed time. The buyer must explain to our company the job types of the trainees before the training, in order to better carry out the training work. During the training period, Heyu Heavy Industry will be responsible for providing work meals and corresponding expenses for the trainees.

2. After the contract is signed and before the equipment is put into use, the filling industrial pump will receive guidance and training on product maintenance, upkeep, inspection, and operation from technical training engineers from Yu Heavy Industry at the construction site according to the buyer's requirements.



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